Production

From raw material to finished packaging product

At Erkin Plastik, the production process — from raw material preparation to inspecting and packing the finished product — is carried out within a single production system. This lets us control quality, dimensional accuracy and production consistency at every stage.

Erkin Plastik production line with our staff
Full production cycleFrom raw material to finished product
Factory production system

Every production stage — in one place

The main stages — raw material preparation, yarn manufacturing, weaving, cutting, sewing and inspecting the finished product — are all carried out at our own facility. This gives us better control over production timelines, quality and compliance with technical requirements.

Production in numbers

Production capacity

Up to 1,000,000 / monthPP bag production capacity
Up to 150,000 / monthBig Bag production capacity
25–30 daysAverage production time*
PP • PE • FIBCWithin a single production system

* Production time may vary depending on order volume and technical specifications.

Production process

Six stages — one production system

Each stage determines the quality of the next.

01

Raw material preparation and extrusion

Polypropylene raw material is prepared with additives, melted on the extrusion line and turned into flat PP tapes.

02

Yarn manufacturing

The tapes produced by extrusion are drawn out into high-strength PP yarn, which is wound onto bobbins for weaving.

03

Weaving

The prepared PP yarn is woven into strong, uniform polypropylene fabric on weaving looms.

04

Cutting and printing

The woven fabric is cut to the order's dimensions, with logo or marking printed as needed.

05

Sewing

The cut fabric is sewn according to the product's construction (bag, Big Bag, loops, top/bottom).

06

Quality control and packaging

Finished products are checked for correct dimensions, seam quality, appearance and order requirements. Products that pass inspection are packed and prepared for shipment.

Quality control

Quality at every production stage

From raw material to finished product, key parameters are checked at the corresponding stage of the production process.

Size

Matches the order

Seam

Workmanship check

Appearance

Finished product inspection

Send us your technical requirements

Size, density, load capacity, color, printing, quantity — our production team will discuss options and timelines.

Request a quote →